Talk to a F-250 Sales Tech
1-888-706-1096
M-F 8:30A-11P, Sat-Sun 8:30A-9P
$12K Summer Sweepstakes! Enter Now >

Find Turbocharger Kits & Accessories for your F-250

Intercooler (03-05 6.0L Powerstroke F-250 Super Duty)Find parts that fit my vehicle

Item SD64403
$0.00
2 Reviews
Our Price

$439.99 each

Ship to: 43215
Please enter a valid US or CA postal code
We're sorry, zip can't be updated at this time.

Will this fit your Vehicle?

Select a different vehicle Help?
Update or Change Vehicle
    Create a list
    Add to New List

    Saved - View your saved items

    We're sorry. We couldn't save this product at this time.

    or use

      Product Information

      Features, Description, Reviews, Q&A, Specs & Installation

      Features

      • Intercooler
      • Direct-Fit Intercooler Upgrade for Efficient Boost Cooling
      • With 33 Percent Thicker Core for Increased Air Volume and Heat Dissipation
      • Cast Aluminum End Tanks for Structural Reinforcement
      • Improves Horsepower by Reducing Intake Air Temperatures
      • Helps Lower EGTs and Improves Towing Performance
      • Precision Welded for Leak-Free, Long-Term Use
      • Fits 2003–2005 6.0L Powerstroke F-250 Super Duty Models

      Description

      Performance Cooling for Reliable Boosted Power. This upgraded intercooler is built to enhance the efficiency and reliability of your engine by significantly reducing intake air temperatures. Whether you're daily driving, towing heavy loads, or running performance mods, this intercooler delivers consistent airflow, helping to unlock more horsepower and reduce strain on your engine during extended boosts or climbs.

      Designed for Strength, Flow, and Lasting Performance. Featuring a core that’s 33% thicker than stock and high-flow aluminum end tanks, this intercooler supports higher boost levels while resisting heat soak under sustained loads. It’s ideal for vehicle owners looking to upgrade engine cooling efficiency without compromising durability or fitment.

      Installation. This product installs as a direct bolt-on replacement. No cutting or tuning is required.

      Application. This Intercooler fits 2003–2005 6.0L Powerstroke F-250 Super Duty models.

      CA Residents: WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov

      Installation & What's in the Box

      Installation Info

      Installation Time

      (approx) 3 Hours

      Difficulty Level:

      Light to Moderate mechanical skill required.

      Installation Guides

        No guide available for this part yet.

      What's in the Box

      • (1) Intercooler
      • (2) Silicone Hoses
      • (4) Clamps
      • (1) Instruction Sheet
      4.0

      Customer Reviews (2)

      Reviews of similar HVAC products have an average rating of 4.7 out of 5

      Questions & Answers

      No questions about this product yet. Ask the First Question

      Will It Fit My F-250

      • 6.0L V8 Power-Stroke - 03, 04, 05