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How to Install ICI Magnum RT Series Front Winch Bumper (09-14 All, Excluding EcoBoost & Raptor) on your Ford F-150

Installation Time

2 hours


Hardware Kit Includes:
(1) 4-1/2-13 x 1 1/2 Hex Head Bolt
(2) 8 —1/2" Flat Washer grade 8
(3) 4— 1/2" lock washer grade 8
(4) 4— 1/2"-13 Hex Head Nuts
(5) 4— 3/8-16 x 1.0" Hex head bolt
(6) 4-3/8 USS Flat washer
(7) 4— 3/8 lock wash er zi nc
(8) 4 — 8mm Spring nuts- 1.25
(9) 4— 8mm x 25mm x 1.25 Hex Head Bolts
(10) 4— 8mm flat washers

Components List:
1— Magnum Series Bumper
2 —Support L-Brackets (BP5036)
3— BP5001 Winch plate

Removal

STEP 1. Open Hood of truck, locate & remove (2) inner 10mm bolts hex bolts attaching hood latch mechanism to front bumper from the inside. One located on either side of the latch mechanism.  

STEP 2. Remove plastic trim push-tabs from the back side of the bumper holding the splash guard in place. Leave splash gua rd attached to the core support area. (If so equipped)  

STEP 3. Remove the (4) 21mm head retaining nuts attaching the bumper assembly at the frame. Remove by lifting up from the bottom and outward.  

STEP 4. Remove factory tow hooks and save for re-installation along with a II the tow hook mounting hardware. 


Installation:

STEP 1. Remove all components from there packaging and inspect hardware to ensure you have the correct amount. Lay bumper on a blanket or cardboard to prevent damagi ng t he powder coat finish.  

STEP 2. if you have purchased lights to install into the FBM48FDN bumper we recommend doing so before installation onto the vehicle. Utilize hardware provided by the light ma nufacturer. Leave slightly loose for adjustment after completing the bumper installation.  

STEP 3. Once lights have been installed; lift and support the FBM48FDN bumper up onto frame of the vehicle, Bolt in place using two of the supplied Y2 x 1 1/2 " Hex bolts (1), washers (2), lock washers (3) and nuts (4) into the outer two mounting holes and into the corresponding factory bolt holes, leave loose. (See Fig. A).  

STEP 4. Align the bumper and once you are satisfied, snug the Y2" hardware to the frame. Next install the BP5001 Winch plate into the two inner hole locations and attach using the remaining Y2" hex head bolts, flat washers, lock washers and hex head nuts (leave slightly loose). Next install the two 12mm factory bolts from the O.E. Skid plate mounting bracket into the two rear mounting holes on the winch plate. Once all four bolts are in place, align and tighten. (torque to 75ft/lbs)  

STEP 5. Next install two of the supplied 8mm spring speed clips (8) onto the short side of both support-L-Brackets (BP5036). Attach the remaining two clips onto the welded support mount on bumper. (See Fig. B). The Support L-Brackets (BP5036) attach to the welded support mounts using 8mm hex head bolts (9) and flat washers (10) located inside/top of the bumper (See Fig B). Now attach L-Brackets (BP5036) into the pre-existing factory holes located just outside of the hood latch mecha nism, usingthe remaining 8mm hex head bolts (9) and flat washers (10) . Adjust the valance to obtain even s pacing alongthe top of the bumper, once you are satisfied with the fit, tighten the latch support bracket bolts. Torque to 15ft/lbs.  

STEP 6. Re-using factory tow hooks and tow hook hardware, line up with bottom holes in the frame and install (4) factory bolts and welded nut tabs, adjust and  tighten. Next with the hood open install one of the approved winches onto the (BP5001) winch plate using the hardware supplied by the winch  manufacture. Attach fairlead to the supplied mounting holes in the FBM48FDN and feed winch cable through before installing hook.  

STEP 7. Recheck that all hardware is properly torqued. You are now finished, Thank you for purchasing and enjoy your new ICI Magnum Bumper.