Installation Time
(approx) 5 Hours
Difficulty Level:
Mechanical expertise or professional installation required.
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$535.95
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Features, Description, Q&A, Specs & Installation
Enhanced Exhaust Performance. Improved exhaust flow and long-term durability are essential for demanding diesel applications, and the BD Power Exhaust Manifold Kit delivers both through a heavy-duty design engineered to outperform factory components. Constructed with cast iron manifolds featuring walls that are 65% thicker than stock, a predrilled driver-side pyrometer port, and up to a 5% increase in exhaust flow, this direct replacement provides dependable performance on 2001 - 2016 6.6L Duramax GMC Sierra 2500 HD Models.
Construction and Appearance. Built from heavy-duty cast iron, this exhaust manifold kit is engineered to provide exceptional strength, improved thermal stability, and outstanding resistance to cracking under demanding operating conditions. The high-temperature matte black finish protects the manifold surfaces while polished chrome accents provide a clean, professional appearance. Walls that are 65% thicker than the original design enhance durability and structural integrity, while the predrilled pyrometer port on the driver's side manifold simplifies exhaust gas temperature monitoring. Supplied with manifold gaskets, up pipe gaskets, fasteners, and premium installation hardware, the complete kit delivers the quality, durability, and precise fit expected from a premium direct replacement exhaust system component.
Installation. Installation is designed as a direct replacement using the included gaskets, fasteners, and mounting hardware. Position each manifold carefully before tightening the hardware evenly to ensure proper sealing and alignment with the exhaust system. Verify that all gasket surfaces are clean and that every fastener is torqued according to the appropriate service specifications before operating the engine. Inspect the completed installation for exhaust leaks and proper clearance around surrounding components after the initial heat cycle.
Warranty. This exhaust manifold kit is backed by a limited 36-month or 75,000-mile warranty. The warranty reflects the manufacturer's confidence in the quality of the materials and workmanship while providing additional peace of mind for long-term ownership. Refer to the manufacturer's warranty documentation for complete coverage details, exclusions, and claim procedures.
Application. This BD Power Exhaust Manifold Kit fits 2001 - 2016 6.6L Duramax GMC Sierra 2500 HD Models. Legal for use in all 50 states under CARB EO No. D-553-36, it helps improve exhaust flow, enhances durability under demanding operating conditions, and supports dependable long-term engine performance.
BD Power 1041459
CA Residents: WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov
Installation Info
Installation Time
(approx) 5 Hours
Difficulty Level:
Mechanical expertise or professional installation required.
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